Get guaranteed savings with Blueprint OS—your all-in-one solution to reduce costs, improve quality, and streamline your coating line.
15-minute implementation while you run production.
Easy setup and quick optimization.
Guaranteed to reduce waste and cut costs.
Flexible payment terms to get monthly ROI within just a few days of implementation.
That’s Where Blueprint OS Comes In.
Blueprint OS is like your “digital blueprint” that fine-tunes every element of your coating system—spray patterns, reciprocator settings, and more—guaranteeing optimal performance and powder savings. Think of it as your secret weapon to keeping your line running at peak efficiency with minimal effort.
Get a Free Health Check Consultation and see how you save at least 10% in powder usage.
With Blueprint™ OS HealthCheck, you can…
With Blueprint™ OS Powder Equalization, you can…
All powders spray differently. The reciprocator settings defined at installation might be set for a completely different powder behavior than what you see now. With spray patterns varying for each powder, one-size-fits-all doesn’t cut it.
With Blueprint™ OS Spray Calibration, you can…
With Blueprint™ OS Closed Loop Optimization, you can…
With Blueprint™ OS Fine Tuning, you can…
With Blueprint™ OS Predictive Maintenance, you can…
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We’ve integrated BluePrint OS with our Coatmaster technology to bring real-time optimization to the coating industry. The precision and efficiency of BluePrint OS are unmatched, allowing powder coaters to reduce waste, improve quality, and streamline their processes. Together, we’re helping companies achieve significant cost savings and enhanced performance with minimal disruption to production. It’s a true game-changer for the industry, and I’m excited to be part of this journey.
I’ve worked in the industry for nearly 30 years. I’ve never come across a tool like Blueprint OS. It’s become my go-to solution for clients looking to optimize their coating lines and helps me provide more value to the client. BlueprintOS has taken the guesswork out of the process, allowing coaters to focus on quality and efficiency.
With coatingAI, we can prevent striping on surfaces, resulting in a more homogeneous coating. The software allows us to handle complex coating adjustments much better and faster, improving both the quality and efficiency of the process. We’ve reduced human error and created a more consistent coating process, ultimately saving powder and improving overall performance.
Comprehensive support every step of the way. coatingAI provides continuous support after implementation to ensure your line runs optimally. This includes ongoing fine-tuning, performance tracking, and predictive maintenance features that help you stay ahead of any potential issues. Our team is always available to assist with questions, system adjustments, and any new calibrations required as your line evolves.
Blueprint OS continuously monitors and fine-tunes your gun outputs to ensure uniform powder distribution across all parts. It automatically detects discrepancies in gun spray and adjusts the settings to achieve optimal powder usage, eliminating the overuse of powder and reducing waste significantly. This leads to an immediate savings of up to 10% in powder consumption.
Blueprint OS customizes reciprocator settings based on the specific behavior of each powder you use. Since every powder has unique characteristics, the system analyzes your spray patterns and optimizes reciprocator movements to ensure efficient and uniform coatings for all powder types, reducing defects like striping and uneven coating thickness.
Yes, Blueprint OS includes a built-in health check and predictive maintenance feature. It regularly assesses the wear and tear of your booth components, notifying you when parts are out of range or nearing the end of their lifecycle. This early warning system prevents unexpected downtime and ensures your line remains operational without disruptions.
Blueprint OS performs precise calibrations on spray patterns, powder output, and reciprocator movements. It ensures that each gun is set to its optimal performance level, tailored to the specific powders you use. This reduces inconsistencies and ensures uniform coating across all parts, improving overall product quality while reducing rejects and rework.