Automation That Delivers Results from Day One
Blueprint combines real-time measurement, AI optimization, and operator-friendly tools to help you spray less, coat better, and keep quality high. We work with both spray-to-waste and reclaim systems, and we guarantee at least 10% savings in powder usage — often much more.
No Downtime Onboarding
Install and train in as little as 4 hours per line, while production runs
Immediate Cost Savings
+10% guaranteed savings in powder use, with added reductions in rework and rejects.
Operator Empowerment
Give your team the tools and knowledge to run every shift with the same consistency.
Choose the Right Level of Automation for Your Line
01
Blueprint OS
The core AI optimization platform for horizontal lines — delivering consistently high quality, lowers powder usage. Guides your operator to the best possible coating settings.
01 Blueprint OS
The core AI optimization platform for horizontal lines — delivering consistently high quality, lowers powder usage. Guides your operator to the best possible coating settings.
02
Blueprint Plus
Combines Blueprint with coatmaster’s pre-cure thickness measurement for real-time feedback. Designed for horizontal coating lines with higher level of direct feedback to further reduce rework and reject material.
02 Blueprint Plus
Combines Blueprint with coatmaster’s pre-cure thickness measurement for real-time feedback. Designed for horizontal coating lines with higher level of direct feedback to further reduce rework and reject material.
03
The Autopilot
The fully automated option — available for horizontal or vertical lines. The Autopilot controls everything related to your application process: powder output, electrostatics, airflow, part shape, humidity, and other key parameters in real time for maximum efficiency and quality.
03 The Autopilot
The fully automated option — available for horizontal or vertical lines. The Autopilot controls everything related to your application process: powder output, electrostatics, airflow, part shape, humidity, and other key parameters in real time for maximum efficiency and quality.
How It Works
Onboarding & Training
Blueprint is set up on each line in just 4 hours with no downtime. Operators are trained to use the software, take measurements, and follow our Continuous Improvement course—making it easy for anyone to get up to speed.
Continuous Optimization Loop
Each week, operators spend about 20 minutes recording key inputs. Blueprint analyzes this data alongside past learnings to determine the optimal coating settings for your line.
Adjustments Based on Automation Level
Process settings are updated according to your chosen level of automation—operator-led, operator-assisted, or fully automated. The result: consistent quality, measurable powder savings, and less guesswork on every shift.
We Help High-Volume Coaters Work Smarter
- Works with any coating line — spray-to-waste or reclaim
- Rapid onboarding without disrupting production
- Uses AI to empower operators to take full control of quality and savings
- Guaranteed results
Start Saving — Without Stopping Production
Book your Onsite Pilot today to see how coatingAI can help your team improve quality, reduce powder use, and keep your coating line running at peak performance.