Stop Wasting Powder.
Reduce Touch Ups.
Eliminate Rejects.
Get guaranteed savings with Blueprint OS—your all-in-one solution to reduce costs, improve quality, and streamline your coating line.
Minimal Disruption
15-minute implementation while you run production.
Simple Implementation
Easy setup and quick optimization.
10% Powder Savings
Guaranteed to reduce waste and cut costs.
ROI in Days
Flexible payment terms to get monthly ROI within just a few days of implementation.
They Trust Us
Introducing Blueprint™ OS
So, Why Blueprint OS?
That’s Where Blueprint OS Comes In.
Blueprint OS is like your “digital blueprint” that fine-tunes every element of your coating system—spray patterns, reciprocator settings, and more—guaranteeing optimal performance and powder savings. Think of it as your secret weapon to keeping your line running at peak efficiency with minimal effort.
The Secret To Unlocking A Perfect Coating Process
Without Blueprint OS
- Inefficiency from manual adjustments.
- Guesswork in process settings.
- Uneven coatings leading to rejects.
- Tribal knowledge running the show.
With Blueprint OS
- Precision-adjusted process settings.
- Perfect Calibration for every powder.
- Maximized efficiency with reduced powder usage.
- Guaranteed powder savings and reduced rework.
Ready To Ditch The Guesswork And Level Up Your Coating Process?
Get a Free Health Check Consultation and see how you save at least 10% in powder usage.
What Is Blueprint OS?
Blueprint OS is all the following in one consise system
Blueprint™ OS is
Your Coating System HealthCheck
With Blueprint™ OS HealthCheck, you can…
- Take 10 minutes to assess the current state of wear and tear on booth components.
- Gain clarity to adjust process parameters to the current state of your line.
- Clearly identify out-of-range parts, so you know what needs fixing before it impacts production.
trial and error, tribal knowledge
Blueprint™ OS is
Your Powder Equalization Tool
With Blueprint™ OS Powder Equalization, you can…
- Equalize your guns for uniform powder distribution across all parts.
- Instantly detect discrepancies in gun outputs and correct them.
- Optimize your powder usage to minimize waste and maximize coating efficiency.
Manual adjustments, wasted powder
Blueprint™ OS is
Your Spray Calibration System
All powders spray differently. The reciprocator settings defined at installation might be set for a completely different powder behavior than what you see now. With spray patterns varying for each powder, one-size-fits-all doesn’t cut it.
With Blueprint™ OS Spray Calibration, you can…
- Calibrate each gun to its optimal spray pattern based on your top-used powders.
- Tailor reciprocator settings to ensure uniformity across every part.
- Say goodbye to striping and uneven coatings.
Inconsistent spray patterns, manual adjustments
Blueprint™ OS is
Your Closed Loop Optimization System
With Blueprint™ OS Closed Loop Optimization, you can…
- Measure and adjust for target thickness on every powder batch, in real-time.
- Automatically fine-tune each gun’s output without manual intervention.
- Ensure consistent, optimized coating thickness across the board.
Manual tweaking, inefficient powder usage
Blueprint™ OS is
Your Fine Tuning Module
With Blueprint™ OS Fine Tuning, you can…
- Perform quick weekly checks to stay close to optimal performance.
- Make small, targeted adjustments to ensure your line’s efficiency.
- Minimize process interruptions to less than 15 minutes per week.
Frequent downtime, inefficient processes
Blueprint™ OS is
Your Predictive Maintenance Solution
With Blueprint™ OS Predictive Maintenance, you can…
- Track wear and tear across all critical components.
- Get early warnings for parts likely to fail, so you can replace them ahead of time.
- Avoid unexpected shutdowns by ensuring you always have the right parts on hand.
Unexpected downtime, emergency part replacements
Testimonials
Surtech
Terry Spisak - President
Surtech Industries, Inc.
Maas Brothers
Kevin Maas, President
Mass Brothers, Inc.
The Finishing Company
Joe Smith, General Manager
The Finishing Company, Inc.
Testimonials
…
Listen to what our customers say
Maas Brothers
Kevin Maas, President
Mass Brothers, Inc.
The Finishing Company
Joe Smith, General Manager
The Finishing Company, Inc.
Surtech
Terry Spisak - President
Surtech Industries, Inc.
What the industry is saying about coatingAI and Blueprint OS
Coatmaster AG
Nils Reinke
Chief Executive Officer
We’ve integrated BluePrint OS with our Coatmaster technology to bring real-time optimization to the coating industry. The precision and efficiency of BluePrint OS are unmatched, allowing powder coaters to reduce waste, improve quality, and streamline their processes. Together, we’re helping companies achieve significant cost savings and enhanced performance with minimal disruption to production. It’s a true game-changer for the industry, and I’m excited to be part of this journey.
Combined Finishing, Inc.
Jeff Cummins -
Co-Founder and Partner
I’ve worked in the industry for nearly 30 years. I’ve never come across a tool like Blueprint OS. It’s become my go-to solution for clients looking to optimize their coating lines and helps me provide more value to the client. BlueprintOS has taken the guesswork out of the process, allowing coaters to focus on quality and efficiency.
MWN
Pulverbeschichtungs GmbH
Achim Weiss -
Operations Manager
With coatingAI, we can prevent striping on surfaces, resulting in a more homogeneous coating. The software allows us to handle complex coating adjustments much better and faster, improving both the quality and efficiency of the process. We’ve reduced human error and created a more consistent coating process, ultimately saving powder and improving overall performance.
FAQ
Comprehensive support every step of the way. coatingAI provides continuous support after implementation to ensure your line runs optimally. This includes ongoing fine-tuning, performance tracking, and predictive maintenance features that help you stay ahead of any potential issues. Our team is always available to assist with questions, system adjustments, and any new calibrations required as your line evolves.
Blueprint OS continuously monitors and fine-tunes your gun outputs to ensure uniform powder distribution across all parts. It automatically detects discrepancies in gun spray and adjusts the settings to achieve optimal powder usage, eliminating the overuse of powder and reducing waste significantly. This leads to an immediate savings of up to 10% in powder consumption.
Blueprint OS customizes reciprocator settings based on the specific behavior of each powder you use. Since every powder has unique characteristics, the system analyzes your spray patterns and optimizes reciprocator movements to ensure efficient and uniform coatings for all powder types, reducing defects like striping and uneven coating thickness.
Yes, Blueprint OS includes a built-in health check and predictive maintenance feature. It regularly assesses the wear and tear of your booth components, notifying you when parts are out of range or nearing the end of their lifecycle. This early warning system prevents unexpected downtime and ensures your line remains operational without disruptions.
Blueprint OS performs precise calibrations on spray patterns, powder output, and reciprocator movements. It ensures that each gun is set to its optimal performance level, tailored to the specific powders you use. This reduces inconsistencies and ensures uniform coating across all parts, improving overall product quality while reducing rejects and rework.
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